How can industrial robots break through in the context of intelligent manufacturing?

With the continuous deepening of China's industrial transformation and upgrading, the application scope of industrial robots will become wider and wider. Experts said that China's industrial robots will usher in a period of strategic development, and China's market will surpass Japan in 2014 and become the world's largest robot market.

Since 2004, the growth rate of new installations of industrial robots in China has remained at 40%, and this growth rate has accelerated since 2008. Professionals said that in the 50-year history of industrial robots, no country has ever had such a great demand for industrial robots in such a short period of time. In 2012, the national industrial robot sales continued to grow by 51% year-on-year, but the cost of domestic industrial robots declined at a rate of 4% per year, which opened up space for the expansion of its applications.

Data show that the current robot ownership in China is only one fifth of Japan, and about one third of the United States and Germany. Judging from the number of robots used by 10,000 employees, South Korea has 347 units, Japanese-type 339 units, and Germany 261 units, while China has only 10 units. The gap is very obvious.

The third industrial revolution wave with "digital intelligent manufacturing" as the core has arrived, and the protagonist of this revolution is industrial robots. In the context of the weakening of China's demographic dividend, China's industrialization must change to create new competitiveness, and the application of robots on production lines will increase. Some experts predict that China's industrial robots will usher in a blowout development within a few years, rather than a simple linear growth.

How can industrial robots break through in the context of intelligent manufacturing?

China's industrial robot industry has a lot of room for growth

The president of the International Federation of Robotics said that in the past 4 to 5 years, the world's robot industry has developed rapidly, with an average growth rate of 8% to 9%. According to the statistics of the Federation, the total annual output value of the world's industrial robot industry in recent years is about 25 billion US dollars, and it is predicted that the world's robot industry will continue to grow in 2013. Against the background of China's gradual progress towards an aging society and rising labor costs year after year, the trend of declining front-line industrial workers is irreversible, and industrial robots and automation equipment will gradually increase their market share due to their advantages.

Secondly, the manufacturing industry has become another fierce field of international competition. Customer customization, flexible manufacturing, cost and efficiency, and global resource integration are all the key points of competition among manufacturing companies in various countries. And through industrial robots to improve the level of manufacturing intelligence, in order to master more of the right to speak has become the only choice. Especially in recent years, Chinese enterprises have moved from labor-intensive to technological leadership, automation, and intelligence, further promoting the development of industrial robots in China.

The industry believes that China's industrial robot industry will have greater development in the next 5-10 years. As the cost of labor in China rises and the awareness of safe production increases, especially the need for industrial transformation and upgrading in China, industrial robots will be used on a larger scale.

Relevant people also predict that in the future China, the application of robots in the general industrial field will be strengthened, especially in the logistics handling industry, electrical and electronic industry, food and beverage industry, biochemical pharmaceuticals and other industries, the application of industrial robots will become more and more widely.

How can China's industrial robots break through?

At present, the total installed capacity of industrial robots in the world has reached more than one million, mainly distributed in developed countries such as Japan, the United States, and Germany. Taking automobile manufacturing as an example, the number of robots per 10,000 production workers is 1,710 in Japan, 1,600 in Italy, 1,120 in France, 950 in Spain, 770 in the United States, and less than 90 in China. If you consider the overall demand for robots in the manufacturing industry, China's industrial robot market has great potential. In view of this, the international robot industry giants have set up factories in China, and strive to expand the Chinese market.

The market competition for foreign industrial robots is fierce. Only when a certain scale is reached will we have an advantage over other countries in terms of price. There is a great demand for industrial robots in the fields of automobile, electronic assembly, chemical industry, logistics, etc., and the country should regard these fields as the focus of industrial robot batch application.

In addition to scale, the cost and reliability of industrial robots are also challenges that our country currently faces. In the production line of an enterprise, industrial robots play an important role. Therefore, once a failure occurs, it will inevitably affect the production efficiency of the enterprise. At present, domestic industrial robots can already enter the auto parts workstation or palletizing workstation, but it is difficult to enter the auto production line. This is caused by the low reliability of industrial robots in China.

Experts pointed out that the first is the problem of path selection. Judging from the development of industrial robots in other countries in the world, the chosen route is not consistent. For example, Japan chose the "humanoid" route and hoped to expand from the industrial field to the home field. However, due to the high cost and the complexity of the technology, the prospect of this road is not optimistic. In contrast, the United States has made efforts in software and embedded control, and has achieved good results.

For the development of industrial robots in China, it is suggested that the industry should be scaled up and services should be embedded. However, the development of China's industrial robots has had such a strange circle for a long time: due to the small purchase volume, the cost and pricing are high, which makes the user's investment larger and causes the market to remain small.

To quickly and smoothly promote the development of China's smart industry, enterprises should be far-sighted and down-to-earth. For new enterprises, industrial robots and intelligent applications must be considered when planning and designing. For example, all equipment should consider automation interfaces, so future development will be very smooth. For established companies, we must also try our best to carry out intelligent transformation as soon as possible and benefit from early transformation. "This is an inflection point and a historical opportunity. Technological innovation and original innovation are the keys to our initiative.

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