Summary of results (main use, technical principles, key technologies and innovations, applications and benefits, problems):
Spiral Fluorescent Lamp Automatic Bending Pipe Forming Machine: It is mainly used to produce double-spiral energy-saving lamps.
Technical principle: Straight glass tube automatic feeding, uniform heating, spiral glass tube bending, cooling hardening, automatic cutting, etc., completely changed the current energy-saving lamp manual bending, low efficiency, labor intensity, low yield, etc. .
Key technologies and innovations: 1. Through the research on the spiral tube forming process of spiral energy-saving lamps, the curved pipe clamping device with complex space motion was developed, and the first production speed of 240/hour in China was successfully developed. The automatic double-spiral pipe bending machine has applied for national invention patents for its key technology.
2. A glass tube sequential electric heating box furnace was developed to replace the direct heating of the traditional gas flame. The box furnace has a good temperature distribution field, which makes the glass tube soften quickly and evenly, and meets the automatic bending tube forming machine. The key technology has applied for national invention patents for the requirement of rapid and uniform heating of pipes.
3, using the synchronous design technology of the mechanism motion cycle, greatly improving the working speed of the spiral fluorescent tube automatic bending machine; applying the modular principle to the design of the glass tube bending machine, can easily expand the bending machine For multi-station rotary type, it is also possible to meet the requirements for special additional shape of the lamp by adding functional modules.
The products have been inspected by Zhejiang Mechanical and Electrical Products Quality Inspection Institute. The tested items meet the requirements of enterprise standards. The products have been adopted by domestic joint ventures such as GE and German OSRAM.
The company is the first domestic manufacturer of double-spiral energy-saving lamp bending equipment, and has a monthly production of 900,000 spiral glass tube production workshops, which can provide stability and reliability test sites for the double-spiral energy-saving lamp automatic bending equipment developed. This project is based on the continuous trial production of double-spiral energy-saving lamp tube. Through the material re-selection of key components, friction material matching and mechanical processing technology improvement, a set of effective double-spiral energy-saving lamp elbows is formed. Equipment integrated manufacturing process.
